7 State-of-the-Art production facilities
We believe that manufacturing quality is almost inevitably an outcome of process, design and technology. These are the principles around which our production facilities across the globe are designed – by adopting the best processes, focusing on good design and investing in the best technologies.
Each Sanjeev facility, from the first established in 1978 to the latest which opened in 2011, has been established with these principles and undergoes frequent upgrades to remain state-of-the-art. The most critical ingredient however, are the skills, experience and commitment of our team of manufacturing specialists who have over four decades of experience meeting the expectations and needs of the leading automative brands in India and across the globe
Corporate Office & Gear Manufacturing and Assembly Division
Gleason make Teeth honing machine
Profile grinding with wrong helix angle detection – new
Gan drilling
Multi pass bore honing
Cross hole drilling
Hobbing with orientation, Multi hobbing, Hard Skiving
Tooth rounding, High-speed Hobbing
Through feed & Plunge Serration rolling 10T
Broaching 5T, Ratchet Milling
Automated gear inspection
Assembly station with POKA Yoke
Single pass diamond bore finishing (Honing)
Gear Shaving machine
MPI
Leaser marking
Engraving marking
Key Inspection Facilities
Auto OBD
Contracer
Two Station Auto DFCE
Millipore Lab
Standard Room – Hatch Angle Checking Instrument
TRIMOS 2D Height Gauge
Roughness Tester
Auto OBD
Contracer
TRIMOS 2D Height Gauge
LC180 Hobbing
Gleason P-90 Gear Cutting
CNC cylindrical grinding
Honing machine
LC 200, LC 500 , LC 150
Gleason 210 H
gear grinding
Profile grinding
laser welding
Sealed Quench furnace
Shot Peening
Starrett Profile Projector
Induction Softening Machine
Micro Vickers Hardness Tester
Automatic Hardness Tester
Cutting Machine, Auto polishing & Mould Making Machine.
Metallurgical Microscope
Endo Gas Generator
Machining Division
Induction hardening machine
GH make induction hardening machine (used for processing TVSM parts)
Tempering furnace
MPI (Crack detection)machine
CNC machine
HMC Matsurra special purpose
Honning machine
SPM machine
Broaching Machine
Drilling machine
CO2 welding machine
Laser marking
Engraving marking
VMC machine
Key Measuring Equipments
Brown & Sharp CMM
2D Height Gauge
Contracer
Project Projector
Surface Roughness Tester
Standard Room
Profile Grinding
Spline Rolling
Grinding Machine
Soft Cell
Forging Division
Forging Division
2500 ton press
1600 ton press
1000 ton press
500 ton press
ISO annealing furnace
Shotblasting machine
Coining machine
Induction billet heaters
Bar cutting machines
Spectrometer , Hardness tester , MPI
Forging simulation software (Forge NX)
VMC Machine , Leth Machine , W- EDM machine
Normalising furnace
CNC Machining
VMC Broaching
Broaching
Induction Hardening
Oil Quenching ,Salt Quenching ,(CGC) Salt Quenching ,Oil Quenching
Gas Nitro carburizing
Infra Red softening
Eddy current sorting machine
Laser marking machine
Auto Straightening machine
Endo gas generator
Nitrogen generator
State of art, continuous carburizing , variable Quench media , World class HT fixturing for Distortion control, free & clean components with shortest process time & World class Quality.
Metallurgical microscope Zeiss
Micro Vicker’s hardness tester
Digital Rockwell cum superficial hardness tester
XRF machine
Cutting Machine
Auto Polishing and Lapping machine
Automatic Hardness Tester
IOT for Sealed Quench furnaces
All furnaces are equipped with advanced SCADA
Shot blasting Machine